Diecutter + Foil 1450T

1. Feeding Unit

• Pile tray with handle allowing manual lateral correction of the pile during production
• German design automatic  feeder with non-stop feeding offer by MABEG SHANGHAI MACHINERY-MMS
• Stream-wise feeding system with highest speed at 125 sheets per minute
• 4 suction cups each for lifting paper, five suction cups for moving paper
• Height and angle of suction heads are easily adjustable.
• 3 electronic safety devices preventing feeder pile from over ascending  
• Micro-adjustment is available for transversal positioning of pile table
• Lateral blowing system enhances paper separation
• Precision double-sheet detector
• High pile design allows maximum pile height up to 1700mm
• The speed of the feeding belt is adjustable
• Easy changeover of pull and push side guides simply by turning a bolt without the need of removing and replacing complete side guide
• 2 front guides with micro-adjustment and the side guide is adjustable by wheel handle
• Side and front guides are with precision photocells, which can detect dark color and plastic sheet. The sensitivity is adjustable
• Single position engagement pneumatic operated mechanical clutch insures the first sheet after every re-start of machine is always fed to front lays for easy, timesaving and material saving make ready
• Photoelectric detector with automatic stop system on feeding table in case of paper jam
• Separate drive controls of main pile and auxiliary pile.
• PLC and electronic cam for timing control

2. Diecutting Unit

• Siemens main motor controlled by Schneider inverter control
• Micro-adjustment of cutting force by worm gear driven by motor and controlled by touch screen
• The pressure accuracy can be up to 0.01mm
• Crankshaft made of 40Cr steel
• Machine frames made of Q235-A Steel, upper and lower platens made of HT300 ductile iron with resin-coated sand with Meehanite Die Cast Iron Technology
• Accurate positioning of Cutting chase controlled by precision photocell sensors with automatic check lock device
• Cutting chase turnover device
• Overload protection device with torque limiter for the highest safety of operator and equipment
• 7 sets of gripper bars with grippers made of lightweight and durable aluminum alloy with ultra hard coat and anodized finish ensure accurate and consistent paper registration
• After long run test and delivered in pairs, main gripper, chain from Subaki, Japan
• High pressure index drive system for gripper bar positioning control
• Special designed gripper bar lock for compensation to insure accurate paper registration
• Pneumatic lock-up and release of cutting chase
• Cutting plate with aluminum base to protect the lifetime of the cutting plates and to reduce the noise when diecutting
• Centerline system for quick job changeover

3. Foil Stamping Unit

• 2 sets of individually controlled programmable foil pull rollers in Longitudinal direction driven by Panisonic servomotors
• 12 individually controlled heating zones , using intubation heating system ,with a tolerance within ±1°C
• Automatic foil feeding device for the ease of loading foil rolls
• 1 set of ductile iron honeycomb chase and locking device for dies
•  Dwell time device is available for big area stamping
• Air blowing separation device is available
• waste foil will be collected Inside the machine automaticlly.

4. Delivery Unit

• Safety photoelectric devices preventing over-ascending and over-descending of delivery paper pile.
• Adjustable depressor brush helps unloading paper from grippers and piling up paper
• High pile design up to 1445mm
• Automatic auxiliary belt table available for non-stop delivery
• Feeder movement and speed control can be adjusted in the delivery unit.

5. Electric Parts, Operator Interface and Safety Detector

• The high speed Japanese industrial Omron PLC system
• Omron operator interface with touch screen
• Omron Electronic cam switch and encoder
• Electronic detectors, micro switched and photoelectric cells controlled by PLC on entire machine

6. Automatic Lubrication System

• Automatic oil pump and distribution system for entire machine with preset timer
• Lubrication oil distribution for gripper chains with individually controllable valve for each chain

7. Safety Devices and Quality Approval of Components

• All electronic and electrical parts are CE approved
• Overload protector for the protector and equipment
• Gripper chain clutch for the protection of gripper bars
• Emergency stop buttons on entire machine for quick and easy access